Phase 1 - HCO & Commissioning
Revision as of 12:43, 1 March 2021 by Marcy (talk | contribs) (→CIS Jobs Leading to HCO & Commissioning (Jan 1 - Apr 30))
CIS Jobs Leading to HCO & Commissioning (Jan 1 - Apr 30)
- 15 deg dipole (Scott)
- (Done/SW/JG - magnet is ready for install & yes, we will use shims) Install on beam line after bake out, then align, do we use shims?
- Current sensor for HV interlock installed and tested, ready for DC power, to set limits, fault test
- Current sensor for FSD installed and tested, calibrated for FSD card, ready for DC power, to set limits, fault test
- Update drawings, screens, document
- Laser jobs (Shukui/Scott)
- Complete outrigger box, install, test with laser room shutter, update LSOP
- Flush chiller, decide on PM schedule, fill
- Re-install/align Pockels cell
- Re-install Hall B amp in permanent location
- Complete macropulse chassis upgrade (replace 18 VDC + booster with 24 VDC, add protection diode to shutters), test all beam modes
- Update drawings, document
- Gun HVPS jobs (Carlos/Bubba/Scott)
- Prep for HV & conditioning (SF6, tank, DILO, cables), check HV interlock made up, HVPS setpoints/controls ready
- Regrease ceramic after bake
- Make sure back-up electrode is available
- Remove old HV parts (150kV glassman, old HV interlock chassis, VME interface card), once we can make HV again ... temp replace with Ortec bias PS (if needed)
- Pull additional Anode bias HV cable near Glassman rack, I think that's where we ultimately want to bias PS star ground to HVPS, also to patch to QE scan ammeter
- Develop HV commissioning plan/staffing
- Wien HVPS (Carlos, Scott, Riad)
- (Done) Add placards to ISB racks
- Install HV Switcher chassis at ISB, complete cabling between rack components
- Drop/pull HV cables from HV switcher outputs to Wiens
- Wien EDM and InjSteer screens updates with HVPS and new PS epics values, tested, ready
- Update screens, drawings, document
- Ion Pump Power Supplies (Scott, Marcy)
- (Done) Finalize IP names for songsheet media:210209_ion pump names.xlsx
- Complete mapping between all IP and power supplies (gun to choppers)
- Complete UHV power supply upgrade, remove temp PS, spare PS on shelf (identify cabinet area for spares): This is Jim Kortze & co., not planned for this down?
- Work with software to reprogram UHV PS EPICS names, can we have unique identifier from old names?
- Re-install (2) HV patch boxes, update box labels, pull HV drop cables to patch boxes, updated labels
- Update screens, drawings, document
- Vacuum (Marcy, Phil)
- Bake gun, fix scheme for Kr processing beforehand (done)
- Bake aperture girder beam line, activate NEGs
- Bake wien and y chamber girders, activate NEGs
- Make cables to activate Y chamber NEG pumps during bakeout (draw up and send to Fab)
- Activate beam line NEGs for DP stations downstream of chopper
- Hi-pot any FE-er pumps
- Set voltage for all pumps
- Activate Prep NEG to overboard (done), bake if needed (Joe: see if cathode activates in prep chamber? No water in RGA scan)
- Valves (Scott, Phil)
- Work with I&C and software, controls for (3) valves (note - confirm valve type different)
- Build, install, test (3) shut-override boxes for valves
- UHV vacuum fault (series, yes?) shuts all three gate valves, test
- Gun2 valve open required for HV enable; method to jumper/bypass for HV conditioning (i.e. valve closed, but HV enable OK)
- Update drawings, document
- Air, GN2, LCW (Phil, Bubba)
- Move GN2 near gun lower, hook for air lines, caps for poly hose
- Add 2nd GN2 near girder, hook for air lines, caps for poly hose
- Fabricate, install air manifold w/ cutoff for (8) viewers, (2) valves, (2) spares
- (done) Re-install LCW manifold
- Crash inhibit (Scott, Phil)
- Install, test crash inhibit for pcup and viewer (note - fail safe test, i.e. do NOT hook up air to BOTH devices)
- Install, test crash inhibit for harp and viewer (note - does this exist, would speak to I&C early on)
- Apertures & PCup (Phil, Scott)
- Scribe new aperture stops, bag, store in tunnel, throw away ALL old stops
- Install shoulder bolt on A1, test
- Attach current monitoring w/ inline I&C protection boxes
- Reconnect LCW, I&C check flow meters clear interlock
- Electrician jobs (Scott)
- Relocate floor outlets (done)
- Bond girders (Shaun has holes drilled on girders already for this)
- Install cable tray
- Decarad (Carlos, Scott)
- Tally # of heads for gun (Carlos) and beam line (Alicia)
- Mount decarad chassis, dress signal/HV cables
I&C/Software Jobs Leading to HCO & Commissioning (Apr 5 - Apr 30)
- I&C Jobs
- What to expect in tunnel?
- Similar mechanical layout => Gun + 3 girders (Y + Wien + A1/A2)
- There is now a 3D CAD model from gun to chopper, I can share pics or see Gary Hays or Shaun Gregory
- Similar utilities => LCW (A1/A2) + Air (Bubba/Phil) + Cable tray (above/below) + 3 cable drops (Y, Laser, Chopper)
* BPMs = Pete estimates 1 person x 5 days for all of the BPM hook-up and pre-beam checkout jobs
- 10 total - all unrotated
- 3 new style => NEG coated large bore (2.5" ID); mapped by Musson (Kx/Ky values available)
- 7 old style => 5.5" long end tapped
- Viewers
- 8 total - all chromox except ITV0I02 (YAG)
- Crash inhibit #1 : ITV0I01 and Polarized Cup IFY0I01
- Crash inhibit #2 : ITV0I02 and Harp IHA0I02
- Harps
- 1 total - IHA0I02 (YAG), on same cross as viewer ITV0I02 (requires crash inhibit)
- Wien HV
- Tony status update
* Current Monitoring - Pete estimates 1 person x 3 days for ItoV, Picoammeters, Gun FSD LCW waterflow interlocks)
- 3 total - same as before (PCUP, A1, A2)
- PCUP identical as before, just a new location
- A1 current monitoring as before, linear bellow motion now has STAC5 motor (so remote or manual; has 3 stop positions
- A2 current monitoring as before, linear bellows manual as before; has 3 stop positions. Used by PSS group for kicker
- Valves
- 3 total - all have in-line EPICS shut over ride capability (CIS installs this box)
- Gun valve - VBV2I01A (new name), otherwise same all metal gate valve
- Beam line valve - VBV1I07 (same name), same all metal gate valve
- Beam line valve - VBV0I02 (same name), but now all metal gate valve, requires cable terminations like VBV1I07
- All 3 valves tied to UHV vacuum fault (100 uA limit)
- Ion pumps
- Marcy's final list media:210209_ion pump names.xlsx
- Software Jobs
- CED
- Michele or Gary can gives us an update
- Apps
- Injector steering script getting upgrades for Wien/Solenoid controls, also needs update of correctors/bpms
- Any script that refers to CED elements from Gun to Chopper will need name review, sounds like a big job
- Screens
- I guess many screens auto-updated from CED, that's great
- Like with apps, will need name review; I guess system owners look at their own screens for oddities?
- What else for software?
Magnet/DC-Power/Software Jobs Leading to HCO & Commissioning (Apr 5 - Apr 30)
- DC/Magnet Jobs
- Spreadsheet with magnet information updated as of Mar 1 media:210301_Phase1_Magnet_Summary.xlsx
- Software Jobs
- CED
- Apps
- Screens
- What else for software?
- Other magnet jobs
- (JM) Complete magnet table I circulated
- (JM/LL) Initial QW measurement and assessment (sufficient for CED), summarized for Gary
- (RS/GC) FG solenoid special hysteresis for Gary
- (RS/MJ) Magnet info for Inj Steer spin calculations
- (JM/JG) Decision on spare DR fabrication and alignment
- (LL/JK/JM) PSS kicker - does MMF have any responsibility here, maybe just PSS?
- (LL/JM) Second QW measurement, what's the scope here?
- (JM) When is the rotating coil stand ready?
- (JM/LL) Reconciling MHD discrepancy
- (LL) Report on QW
- (LL) Report on HD
- (LL) Report on PSS kicker
Beam Commissioning (May 3 - Jul 2)
