Difference between revisions of "Installation and welding activities"

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Remaining tasks for LCLS-II Cryomodule testing
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Kevin Jordan 7/26/2018
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System Task Group Responsible Notes
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Installation / Pipe fitting / Welding PRIOR to testing
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Transferline
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Confirm/Prep both transferline sections have proper weld prep Cryo
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Locate and affix to floor short piece Installation
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Locate and affix to floor  "L" piece Installation
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Position/align both sections with ruler and level bar Cryo
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Cut, prep, & weld field fit joints per weld spec - w/M. Martin advice Cryo
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Leak check innner connections prior to SI wrap Cryo/SRF?
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Cut/prep & weld clam shells Cryo
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Warm Helium Piping
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Prep, mount, and weld sections of warm piping per spec & drawings Cryo Much of this is to be done after the cryo-can is located & grouted
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Cryo-Can
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Remove/install equipment that is too tall for cable tray/waveguide Gubeli Ensure that it can be moved into place w/o hight restrictions like relief stack
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Confirm/Prep the weld joints have proper weld prep Cryo
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Locate Cryo-can per surveyed drill locations Installation
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Confirm alignment to field fit transferline Survey/Gubeli
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Drill, mount/level can, grout base plate Installation
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Cut to fit, weld & leak check inner Helium piping Cryo
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Wrap SI insulation Cryo/SRF
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Cut to fit & weld outer clam shells Cryo
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Clean Room Assembly
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Unpack & assemble Electricians This can be done once the cryo-Can has been moved into place
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Install AC power and lights Electricians
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== Transferline installation ==
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=== Work to move, locate, and join 2 cryomodules prior to testing ===
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*
 
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== Cryo-Can Installation ==
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== Movement ==
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*
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Bolt on wheels SRF Installation crew can assist if required
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Arrange for crane at LERF to Lower/Raise CMs Installation
 
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Move to/from Test Lab SRF
 
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Wheel in/out LERF SFR/Installation
== Warm Helium Piping ==
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Locate/position CMs SFR/Survey This will likely be done wioth plumb bobs
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*
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Cleanroom beam tube connection
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Prepare & execute center beam tube connections in cleam room per procedures SRF/Vac This is the effort to join two modules together
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Insulate SRF
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Cryo-Can & Center Bellows * these details are TBD *
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Affix the bellows to cart Installation (?) The cryo-can bellows may arrive on the end of the CM - TBD
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Position cryo-can bellows SRF The cart enables ease of installation in the joining region
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Secure cryo-can bellows SRF
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Position center bellows These connect the vacuum space of the two CMs together
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Secure center bellows
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Cooldown
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Follow Mike Drury's proceedures

Revision as of 09:35, 27 July 2018

Remaining tasks for LCLS-II Cryomodule testing Kevin Jordan 7/26/2018 System Task Group Responsible Notes Installation / Pipe fitting / Welding PRIOR to testing Transferline Confirm/Prep both transferline sections have proper weld prep Cryo Locate and affix to floor short piece Installation Locate and affix to floor "L" piece Installation Position/align both sections with ruler and level bar Cryo Cut, prep, & weld field fit joints per weld spec - w/M. Martin advice Cryo Leak check innner connections prior to SI wrap Cryo/SRF? Cut/prep & weld clam shells Cryo

Warm Helium Piping Prep, mount, and weld sections of warm piping per spec & drawings Cryo Much of this is to be done after the cryo-can is located & grouted

Cryo-Can Remove/install equipment that is too tall for cable tray/waveguide Gubeli Ensure that it can be moved into place w/o hight restrictions like relief stack Confirm/Prep the weld joints have proper weld prep Cryo Locate Cryo-can per surveyed drill locations Installation Confirm alignment to field fit transferline Survey/Gubeli Drill, mount/level can, grout base plate Installation Cut to fit, weld & leak check inner Helium piping Cryo Wrap SI insulation Cryo/SRF Cut to fit & weld outer clam shells Cryo

Clean Room Assembly Unpack & assemble Electricians This can be done once the cryo-Can has been moved into place Install AC power and lights Electricians




Work to move, locate, and join 2 cryomodules prior to testing

Movement

Bolt on wheels SRF Installation crew can assist if required Arrange for crane at LERF to Lower/Raise CMs Installation Move to/from Test Lab SRF Wheel in/out LERF SFR/Installation Locate/position CMs SFR/Survey This will likely be done wioth plumb bobs

Cleanroom beam tube connection Prepare & execute center beam tube connections in cleam room per procedures SRF/Vac This is the effort to join two modules together Insulate SRF

Cryo-Can & Center Bellows * these details are TBD * Affix the bellows to cart Installation (?) The cryo-can bellows may arrive on the end of the CM - TBD Position cryo-can bellows SRF The cart enables ease of installation in the joining region Secure cryo-can bellows SRF Position center bellows These connect the vacuum space of the two CMs together Secure center bellows

Cooldown Follow Mike Drury's proceedures